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Simplified Ball Valve Installation Guide: Easy Steps for Various

Ball valve installation tools

Ball valve installation should not be a difficult task. However, given their different connections, a few things may crop up when mounting them, and these need to be addressed. In this guide, we take you through the process to install threaded, compression, push-to-connect, and slip ball valves. You’ll also learn the do and don’ts of the installation process.

Ball Valve Installation

Ball valve installation involves connecting them to pipes, and which can vary from steel and copper to PEX and PVC types. These can also be domestic plumbing tubes, or the piping of commercial and industrial applications.

In order to ensure leak free and lasting connections, the correct installation procedure must be strictly followed. That includes observing the recommended steps and other requirements. For more about that, here’s what to ensure when installing ball valves.

Ball Valve Installation Direction

It doesn’t matter the ball valve installation orientation; you can mount it in any direction, especially since most are bidirectional. However, it’s common practice to have their handle point in the direction of flow. This serves as a flow indicator for the specific line.

It’s also recommended to install the stem facing up. Doing so makes theses valve easier to operate. Having the stem upside down could also lead to the accumulation of debris and possible failure of the packing material.

In order to bear the force of their actuators, larger or electrically-operated ball valves are best installed vertically. These include valves that use gearboxes or air-operated mechanisms to operate.

Ball Valve Installation Instructions

Before installing ball valves, a few things are worth noting. Here, we are talking about the pre- installation instructions that apply to you, the installer.

  • Ensure the valve you have is correctly rated for the application pressure level, type of media, operating temperature, etc.
  • Be sure that the installation location has ample space to allow for, not only the valve’s installation, but also its operation and future repairs.
  • Check to see that the piping is adequately supported and can also bear the valve’s weight.
  • Thoroughly inspect the valve for damage, especially internal parts such as seat. Clean it if necessary.
  • Flush the pipe to rid it of welding particles, dirt, and other materials that may damage the valve. Remove any existing thread tape.
  • If the pipes require cutting or deburring, be sure to do so before connecting your valve. Ensure also, welding works are done beforehand.
Compression ball valve installation
Compression ball valve installation
Resource: https://www.youtube.com/watch?UoBVwXEzZsM

How to Install a Ball Valve

Ball valves are installed in all manner of settings, from homes to commercial and industrial facilities. They are also are available in several different connections. Here, we’ll guide you through the steps on how to install ball valves in plumbing lines using these connections: threaded, compression, push to connect, and slip.

Things you’ll need:

1. Threaded Ball Valve Installation

A threaded ball valve comes with thread connection ends. Be sure to check if the thread is clean, accurate and in perfect condition.

Note: do not tighten the valve too much during installation: you risk stripping the thread or even damaging the valve itself.

  • Clean both the ball valve and pipe
  • Seal the pipe and valve threads to ensure a leak-proof connection; you may use thread sealing tape or a sealing compound
  • Properly align the valve with the pipe to avoid cross threading
  • Thread the valve to the pipe
  • Use your hand to tighten the valve until finger-tight
  • Using an adjustable wrench, tighten the valve further.
  • Do not also do the tightening using the valve itself or its handle, as that can cause damage. Instead, place the wrench on the valve’s hexagon end.

2. Compression Ball Valve Installation

For compression ball valve installation, you need an additional wrench to hold it in place while tightening. Start by checking to see that the valve and pipe are a compatible size. Cut the pipe and ensure its end flawless, then use these steps to install the valve.

  • Unscrew the installation retaining nut
  • Slip the nut onto the pipe
  • Slide the compression sleeve (or ferrule) onto the pipe as well
  • Push the pipe into the valve
  • slide the nut toward the valve and tighten it by hand
  • Lock the other end of the valve in place using a wrench
  • Tighten the piped end with another wrench
  • Repeat the process to connect the other side of the valve to the pipe.

3. Push to Connect Ball Valve Installation

A push to connect ball valve can connect copper, PEX, HDPE, and CPVC pipes in different applications. These include faucets, toilets, and so on. This is how to install a ball valve in a water line (or other line) using a push to connect fitting.

  • Identify the installation point
  • Cut off supply and drain the line
  • Cut the pipe as needed and clean or flush it to remove any materials
  • Press the valve against the pipe and push until it reaches the end
  • Slightly and gently pull the valve or pipe out
  • The fitting mechanism inside the valve will lock it in place to create a tight seal.

4. Slip Ball Valve Installation

A slip ball is an easy-to-install type of valve that features a slip fitting. It requires no adhesive to mount, and can be connected within very short time. This makes it a preferred option when fixing a leaking valve. Here is how to install a ball valve of this type:

  • Cut and clean the pipe as required
  • Slip the cut end into the slip fitting (the slip end is usually marked)
  • Using a disconnect tool meant for this type of valve connection, release the fitting to the other end of the pipe.
Installing ball valve on copper pipe
Installing ball valve on copper pipe
Resource: https://www.youtube.com/watch?aaeEUP6Ezrs

How to Install Ball Valve on Copper Pipe

Most often, ball valve installation is done on copper pipes, usually by soldering them to the pipes. This process requires great care, as errors could result in damage to the valve. Mistakes could also result produce a leaky joint. Use this procedure when installing ball valve fittings on copper pipes.

Have with you the following items and tools:

1. Using the tube cutter, cut the pipe as required. Clean the pipe with Emery cloth to remove any oxidation and other deposit. Using a deburring tool, remove, also, the rough edges of the pipe

2. Next, apply soldering flux. The flux will remove oxidation from the pipe surface to prep it for soldering. Apply the flux to the valve surfaces too.

3. Light the blow torch and aim its flame at the pipe, near the joint between it and the valve. Angle the flame slightly to avoid heating the valve directly

4. As soon as the temperature is right, touch the joint with the solder and let it melt and flow into it. Allow the joint to air-cool and the solder to harden.

5. Inspect the joint to ensure a secure connection. Test the joint to see that it doesn’t leak. If necessary, tighten the packing but to prevent leaks from the stem.

Conclusion

Ball valve installation only requires a few steps. Depending on the type of connection, it may need tightening down, use a locking mechanism, or you can simply solder it to a metal pipe. Using the different connection methods in this guide, you can go ahead and install a ball valve in your plumbing or other system.

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